|
Some Helpful Equations
About Mile per Hour and Revolutions per Minute
First find the vehicle speed, MPH and the consequent engine RPM operating
range:
Formula for MPH
MPH = TIRE RADIUS ÷ 168 x ENGINE RPM ÷ GEAR RATIO
Example: What MPH at 6500 RPM with a 4.9 rear axle and 14 inch radius
tire in 4th (1:1) gear?
MPH = 14 ÷ 168 x 6500 ÷ 4.90 ÷ 1 = 111 MPH
Example: in 3rd gear (1.34)?
MPH = 14 ÷ 168 x 6500 ÷ 4.90 ÷ 1.34 = 83 MPH
Note: Tire Radius is distance, in inches, from center of wheel to the top of
the tire.
Note: Gear Ratio is Rear Axle ratio divided by Transmission Gear ratio.
Formula for RPM
RPM = 168 x GEAR RATIO x MPH ÷ TIRE RADIUS
Example: Using the first example, what will be the RPM after shift from 3rd
to 4th gear at 83 MPH?
RPM = 168 x 4.90 x 83 ÷ 14 = 4880 RPM
Formula for Gear Ratio
GEAR RATIO = TIRE RADIUS x RPM ÷ 168 ÷ MPH
Example: Using the first example, what Gear Ratio is required for 120 MPH at
6500 RPM?
GR = 14 x 6500 ÷ 168 ÷ 120 = 4.51
Formula for Tire Radius
TIRE RADIUS = 168 x MPH x GEAR RATIO ÷ RPM
Example: Using the first example, what tire radius for 110 MPH but at 6000
RPM with a 4.11 gear?
168 x 110 x 4.11 ÷ 6000 = 12.7 inches
Note: Approximately a 25" diameter tire. Remember that the tire radius will
be less during hard acceleration than when the vehicle is standing still.
Also, radius will be greater at high speed due to tire expansion from
centrifugal force.
Computing HP & Torque
Formula for HPQ
HPq = (0.00426 x MPH)3 x WEIGHT
HPq = Engine horsepower required to reach MPH in quarter mile
Note: understates HP required at speeds exceeding 100 MPH.
Note: assumes engine HP must be 2 x the HP required at drive wheels.
Example: What engine HP is required to achieve 110 MPH in a 3200 pound
vehicle in 1/4 mile?
HPq = (0.00426 x 110) x (0.00426 x 110) x (0.00426 x 110) x3200 = 329 engine
HP
Formula for HP and Torque
HP = Torque x rpm ÷ 5252 • Torque = HP x 5252 ÷ RPM
Example: What torque is required to generate 329 HP at 6000 RPM?
T = 329 x 5252 ÷ 6000 = 288 foot pounds @ 6000 RPM
Example: What torque is required for 296 HP at 4880 RPM?
T = 296 x 5252 ÷ 4880 = 319 foot pounds @ 4880
About Cubic Inches, Volumetric Efficiency, Flow Bench Conversion and
CFM
Formula for VE
VE = (CFM x 3456) ÷ (CID x RPM)
If VE (volumetric efficiency) is less than 1 (or 100%) the amount and
quality of charge in the cylinder is reduced so less torque is produced. VE
above 100% is a supercharging effect and more torque is produced.
Power Level Stock Performer Torker II Perf. RPM Victor Jr. Victor
Peak VE% 60-80 75-90 90-100 95-105 105-115 110-122
Flow Bench Conversion Factor
VE = (CFM x 3456) ÷ (CID x RPM)
Typically flow bench values are given for a pressure drop of 28 in H2O. To
convert flow figures from a different pressure drop to 28 in H2O use the
formula above.
Example: You have flow figures of 152 cfm at 10 in H2O. What if the same
head was flowed at 28 in H2O?
CFM H2O = 152 x √(28÷10) = 254 cfm
Formula for CID (cubic inch displacement)
CID = NUMBER OF CYLINDERS x SWEPT VOLUME
Note: CID = N x 0.7854 x bore x bore x stroke (all in inches)
Example: What is CID of a V8 with a “30 over”, 4 inch bore and 3.48 inch
stroke?
CID = 8 x 0.7854 x 4.030 x 4.030 x 3.48 = 355 cu. inches
Formula for CFM
CFM = CUBIC FEET PER MINUTE
A measure of air flow into and out of an engine (CFM = CID x RPM x VE ÷
3456). Example: What CFM is consumed by a 355 CID engine at 4500 RPM if VE =
105% (1.05)?
CFM = 355 x 4500 x 1.05 ÷ 3456 = 485 CFM
Example: What CFM by the same engine at 6400 RPM if VE has fallen to 95%
(0.9)?
CFM = 355 x 6400 x 0.95 ÷ 3456 = 625 CFM
About Compression Ratio
Formula for CR
CR = COMPRESSION RATIO = CYL. VOLUME @ BDC ÷ CYLINDER VOLUME @ TDC
= 1 + (SWEPT VOLUME ÷ VOL @ TDC)
= 1+ (0.7854 x BORE x BORE x STROKE) ÷ (CCV + HGV + PDV)
CCV = Combustion Chamber Volume, in cubic inches
Note: if volume is given in cc’s then ÷ 16.4 to get cubic inches.
HGV = Head Gasket Volume, in cubic inches, = Head gasket compressed
thickness x 0.7854 x bore x bore
PDV = (Piston Deck Volume) + (Piston Dome Effective Volume)= (0.7854 x bore
x bore x deck to piston distance) + (volume of piston depressions - volume
of piston bumps)
Example: What is CR of the engine in #9 if heads have 72 cc chamber, head
gasket is compressed to 0.040 inch and flat top pistons give 0.025 deck
clearance at TDC?
CCV = 72 ÷ 16.4 = 4.39 cubic inches
HGV = 0.040 x 0.7854 x 4.030 x 4.030 = 0.51 c.i.
PDV = 0.025 x 0.7854 x 4.030 x 4.030+ 0- 0 = 0.32 c.i.
CR = 1+ (0.7854 x 4.030 x 4.030 x 3.48 ÷ (4.39 + 0.51+ 0.32))
= 1+ (44.39 ÷ 5.22) = 9.5 CR
About Fuel System Flow
Formula for Injector Size per Hp
LBS/HR = HP ÷ 16
In general if you use BSFC = .50 and an acceptable duration of 100% then use
above formula for an eight cylinder engine.
Note: lbs/hr. = ((BSFC ÷ 8 ) x HP) ÷ Peak Inj. Duration
Example: You plan to make 448 hp. What size injector should you use?
lbs/hr = 448 ÷ 16 = 32
Injector Conversion - lbs/hr to cc/min
CC/MIN = LBS/HR X 9.71 OR LBS/HR = CC/MIN X .103
Example: How many cc/min. does a 32 lb/hr. injector flow?
cc/min = 32 x 9.71 = 311 cc/min
Pump Flow Conversion Factors
GPM = lbs/hr ÷ 369.8
Used to convert lbs/hr to gallons per minute (of gasoline).
Note: typically GPM = HP ÷ 740
Example: Your engine uses 221 lbs. per hour of fuel. What are the fuel
system requirements?
GPM = 221 ÷ 369.8 = 0.60 gal/min
CFM Rules...
CFM and Carburetors: Carburetors are rated by CFM (cubic feet per
minute) capacity. 4V carburetors are rated at 1.5 inches (Hg) of pressure
drop (manifold vacuum) and 2V carburetors at 3 inches (Hg). Rule: For
maximum performance, select a carburetor that is rated higher than the
engine CFM requirement. Use 110% to 130% higher on single-plane manifolds .
Example: If the engine needs 590 CFM, select a carburetor rated in the range
of 650 to 770 CFM for a single-plane manifold. A 750 would be right. An 850
probably would cause driveability problems at lower RPM. A 1050 probably
would cause actual loss of HP below 4500 RPM. For dual-plane manifolds use
120% to 150 % higher.
CFM and Manifolds: Manifolds must be sized to match the application. Because
manifolds are made for specific engines, select manifolds based on the RPM
range.
CFM and Camshafts: With the proper carburetor and manifold it is
possible to select a cam that loses 5% to15% of the potential HP. These
losses come from the wrong lift and duration which try to create air flow
that does not match the air flow characteristics of the carburetor,
manifold, head and exhaust so volumetric efficiency is reduced. An increase
in camshaft lobe duration of 10 degrees will move the HP peak up 500 RPM but
watch out, it may lose too much HP at lower RPM.
CFM and Cylinder Heads: Usually, cylinder heads are the limiting
component in the whole air flow chain. That is why installing only a large
carburetor or a long cam in a stock engine does not work. When it is not
possible to replace the cylinder heads because of cost, a better matching
carburetor, manifold, cam and exhaust can increase HP of most stock engines
by 10 to 15 points. To break 100% Volumetric Efficiency, however, better
cylinder heads or OEM “HO” level engines are usually needed.
CFM and Exhaust: An engine must exhaust burned gases before it can
intake the next fresh charge. Cast iron, log style manifolds hamper the
exhaust process. Tube style exhaust systems are preferred. But headers are
often too big; especially for Performer and Performer RPM levels. Improving
an engine’s Volumetric Efficiency depends on high exhaust gas velocity to
scavenge the cylinder but this will not happen if the exhaust valve dumps
into a big header pipe. On the newer computer controlled vehicles it is also
important to ensure that all emissions control devices, and especially the
O2 sensor, still work as intended.
CFM and Engine Control: Spark timing must be matched to Volumetric
Efficiency because VE indicates the quantity of charge in each cylinder on
each stroke of the engine. Different engine families require distinctly
different spark advance profiles. And even engines of equal CID but
different CR require their own unique spark advance profiles. Rule: Expect
0.1% to 0.5% loss in Torque for each 1 degree error in spark timing advanced
or retarded from best timing. Also, detonation will occur with spark
advanced only 3 degrees to 5 degrees over best timing and detonation will
cause 1% to 10% torque loss, immediately, and engine damage if allowed to
persist.
Back to tech pages menu
Last Modified:
7-13-05 JCH
|